Quality knowledge center

    Quality Problem Solving

    Quality problem solving is the structured process of defining a quality issue, investigating possible causes, verifying the actual causal mechanism and implementing actions that prevent recurrence.

    Choose a method that fits the investigation

    Each method helps a team examine a different problem structure. None automatically proves root cause; evidence, observation, records, testing or controlled verification are still required.

    Which problem-solving method should you use?

    SituationUseful starting method
    One focused causal chain5 Why
    Several possible cause familiesFishbone Diagram
    Interacting events with AND/OR relationshipsFault Tree Analysis
    Full cross-functional complaint and corrective-action process8D

    Read the detailed method-selection guide.

    Evidence turns a possibility into a verified finding

    Methods organize questions and causal hypotheses. They do not by themselves prove the cause of a failure. Teams should verify the predicted causal mechanism through appropriate records, observation, samples, testing or controlled reproduction before they define corrective action.

    Other quality problem-solving approaches

    PDCA: a repeatable plan-do-check-act learning cycle for controlled improvement.

    DMAIC: a data-driven Define, Measure, Analyze, Improve and Control framework.

    A3 Problem Solving: a concise visual format for framing, analysis, action and follow-up.

    Pareto Analysis: a prioritization method that focuses attention on the most significant contributors.

    Is / Is Not Analysis: a fact-based way to define where, when and how a problem occurs—and where it does not.

    Learn, build, then manage the investigation

    Use these guides to learn the methods and the free builders to perform an analysis. For issues needing containment, team ownership, verified corrective action, prevention and closure, move into a structured 8D investigation.

    Use the 8D workspace

    Frequently asked questions